Products

Press forging shop was built and put into operation in 1943. At the origins of the workshop there were experts, who came from the plant "Bolshevik". In the pressbaythere is forging press, equipped with floor rail manipulators. In the hammerbay there are three forging hammers. Blanks are transferred using stationary chain conveyors. For heating ingots and blanksbatch heating furnaces with drawout and fixed bottoms.

Product Range

LLC "Ural metallurgical plant" has the technological capabilities for the production of forgings of I-V groups of carbon, alloy and stainless steels. Technological capabilities of the equipment are shown in the tables.

Technological capabilities of the press 2000 pulling force, model ПА-1343
Max weighting of ingot	Materials employed	Type, weight and overall dimensions
		Shafts, smooth,bars		Steppedshafts	Plates	Cylinders, sleeves	Discs, discs with a hole	Inkerrings	Flanges in a closed die	Flangering	Discs without running
10 tons ingots	Carbonand alloy steel	Weight, kg	1000-6000	1000-6000	1000-6000	1000-5500	351-4500	351-4000	351-4000	351-1500	351-4000
		Dimensions in mm	Dmax-720 dmin-250 Bmax-640 bmin-200 Lmax-5500	Dmax-720 dmin-250 Bmax-640 bmin-200 Lmax-5500	Bmax-1000 Hmin-120 Lmax-5500	Dmax-900 dmax-500 d*min-200 Lmax-1500	Dmax-1500 dmax-300 dmin-100 Hmin-140	Dmax-2200 Hmax-1000 Hmin-150 d0-220..300 d+S≤2000	Dmax-800 Hmin-270	Dmax-1400 Hmin-300 h1min-100 hmin-140 Hmax-550	Dmax-1500 Hmin-140 dmax-300
4.9 tons ingots	4.9 tons ingots	Weight, kg	1000-2800	1000-2800	800-2800	400-2800				351-1500	301-1200
		Dimensions in mm	Dmax-570 Dmin-200 Bmax-500 Bmin-250 Lmax-5500	Dmax-570 dmin-200 Lmax-5500	Bmax-850 Hmin-120 Lmax-5550	Dmax-750 dmax-350 d**min-200 Lmax-1200	Dmax-1300 dmax-300 dmin-100 Hmin-150***	Dmax-2200 Hmax-1000 Hmin-150 d0-220..300 d+S≤2000		Dmax-1300 Hmin-300 h1min-150 hmin-140 Hmax-...	Dmax-1300 Hmin-150 dmax-300

Note:
^* if dmin=200 L≤1000
^** if dmin=200 L≤800
^*** Dmax-800 if dmin=250 L≤1200 if dmin=250 L≤1000 Hmin-120 (for two upsettings) if dmin=300 L≤1500 if dmin=200 L≤1200

Hammerforgings
Weight of falling parts of the hammer, the code equip.	Max. the size of the original blank		Shafts smooth, bars	Stepped shafts	Plates	Cylinders, sleeves	Discs, with Hole, cubes**	Inker rings	Flange with hole, without hole	Discs without running
Hammer 750 kg. 2001	Square 120 Round 120	Weight, kg	Carbon	Up to 20
			Stainless.	Up to 15
		Dimensions in mm	Dmax-110 Dmin-10 Bmax-98 Bmin-10 Lmax-800	Dmax-110 dmin-10 Bmax-98 bmin-10 Lmax-800	Bmax-125 Hmin-15 Lmax-800		Dmax-250 dmax-120 dmin-50 Hmin-20	Dmax280 Hmax-120 Hmin-40 d0min-60 d0max-100	Dmax-230 dmax-80 dmin-50	Dmax-250 Hmin-20 dmax-120 dmin-50
Hammer 3150 kg. 2003	Square 300 Round 300 Bl. 300 Sl. 0,9т Sl. 1,0	Weight, kg	Carbon	20,1-1200	20,1-800	20,1-120			15,1-120	20,1-120
			Stainless.	15,1-800	15,1-600	15,1-100			10,1-100	15,1-100
		Dimensions in mm	Dmax-270 Dmin-60 Bmax-245 Bmin-60 Lmax-4900	Dmax-270 dmin-60 Bmax-245 bmin-60 Lmax-4900	Bmax-400 Hmin-20 Lmax-4000	Dmax-250 dmax-150 dmin-90 Lmax-900	Dmax-550 dmax-180 dmin-60 Hmin-40	Dmax-500* Hmax-280 Hmin-80 d0min-120 (150) d0max-180	Dmax-500 dmax-150 dmin-60	Dmax-550 Hmin-40 dmax-180 dmin-60
Hammer 5000 kg. 2004	Square 400 Round 450 Bl. 350 Sl. 0,9-2,15т. Square 440 (broaching)	Weight, kg	Carbon	501-1500	801-1500	120,1-350			100,1-300	120,1-350
			Stainless.	301-1000	101,1-800	100,1-300			80,1-270	100,1-300
		Dimensions in mm	Dmax-360 Dmin-130 Bmax-320 Bmin-130 Lmax-5000	Dmax-360 dmin-120 Bmax-320 bmin-120 Lmax-5000	Bmax-450 Hmin-50 Lmax-4000	Dmax-400 dmax-210 dmin-90 Lmax-1200	Dmax-700 dmax-220 dmin-60 Hmin-50	Dmax-800 Hmax-250 d0max-220 d0min-180	Dmax-600 dmax-200 dmin-60	Dmax-700 Hmin-50 dmax-220 dmin-60

Forgings are manufactured in accordance with the requirements of GOST 8479-70, GOST 25054-81, OST 108.109.01.92, 56.9125-84 OST, OST 108.030.113-87.

Additionally, at the request of the customer the following tests are performed:

1. Control macro and microstructure
2. Control of the ferrite phase,
3. Control of contamination by nonmetallic inclusions,
4. Sonic inspection,
5. Control the grainsize,
6. Toughness at negative temperatures,
7. Propensity to intergranular corrosion.

Forging machinery:

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